Process, Utilities & Mechanical Systems Integration

Project Overview

Graceberg Projects Limited provided mechanical engineering consultancy and multidisciplinary coordination support for a 150,000 Litres Per Day (LPD) Re-Distillation Plant developed for industrial ethanol production in Ogun State, Nigeria. The project involved the integration of complex process, utility, steam, power generation, and fire protection systems within a greenfield industrial facility.

This project required coordinated engineering design, installation supervision, utility systems integration, and technical support to ensure safe, efficient, and reliable plant operations.

Client

Nigeria Distilleries Limited
Ogun State, Nigeria

Project Scope

Graceberg Projects Limited provided engineering consultancy and technical supervision services covering:

Utility & Process Systems Integration

• Steam generation and distribution systems
• Boiler feedwater and treatment systems
• Raw and treated water distribution systems
• Instrument air systems
• Process and utility piping integration

Power & Energy Systems

• 1.5 MW Gas Turbine CHP integration
• Gas booster compressor integration
• 20 TPH Waste Heat Recovery Boiler (WHRB) system

Mechanical & Plant Infrastructure

• Tank farm mechanical supervision
• Interconnecting piping systems
• Chimneys and duct systems
• Mechanical installation coordination
• Fire protection systems supervision

Engineering Support Services

• BOQ preparation and procurement coordination
• MEP coordination and multidisciplinary support
• Installation supervision and technical oversight
• Testing and commissioning support

Engineering Capabilities Applied

The project showcased Graceberg Projects Limited’s capabilities in:

• Industrial utility systems engineering
• Process piping integration
• Steam and boiler systems coordination
• CHP and energy systems integration
• Tank farm and liquid handling infrastructure
• Mechanical installation supervision
• Fire protection systems coordination
• Multidisciplinary engineering management

Project Significance

This project demonstrates our ability to coordinate and supervise complex industrial utility and process systems within high-performance manufacturing environments requiring:

• Operational reliability
• Utility systems integration
• Safety and regulatory compliance
• Structured project execution
• Technical coordination across multiple engineering disciplines

The successful execution of this project reinforced Graceberg Projects Limited’s position as a reliable engineering consultancy partner for industrial process facilities across Nigeria and West Africa.

Key Systems Integrated

• Steam Generation & Distribution
• CHP Power Generation Systems
• Boiler & Heat Recovery Systems
• Utility Water Systems
• Instrument Air Systems
• Process & Utility Piping Networks
• Tank Farm Infrastructure
• Fire Protection Systems

Strategic Importance

This project demonstrates our capability in structured fire protection engineering, compliance validation, and installation oversight within regulated environments.